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The ASN installation - 4VG

The ASN installation - 4VG

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Kazakhstan, Pavlodar
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6 years on Allbiz
Description

Description

The strut bulk developing is intended for the top filling liquid in tanker trucks with ensuring filling a product under a layer. The bulk strut is executed in the form of developing pivotally - jointed pipelines. Application of hinged connection of the pipeline, allows to form a continuous electric chain throughout the hinged pipeline.

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The design of a bulk tip is carried out with application of a telescopic pipe which in the put situation reduces dimensions, provides convenience of service on a manipulation with a strut when moving to garage or working situation, and also transition from one compartment to another.

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1. The automated strut of the top filling with the valve the splitter for light oil products, without function of the account, the serving one compartment of a tanker truck on the one hand a bulk island of ASN - 4VG Du100 (DPU - 1) with a possibility of the termination of filling at operation of the sensor of limit, complete with basic racks for fastening to a metal construction.

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2. The automated strut of the top filling with the valve the splitter for light and viscous oil products, without function of the account, the serving one compartment of a tanker truck on the one hand a bulk island of ASN - 4VG Du100 (DPU - 2) with a possibility of the termination of filling at operation of the sensor of limit, complete with basic racks for fastening to a metal construction.

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Safety:

Struts are made according to requirements of industrial safety and ensure the maximum safety at operations of discharge filling of oil products.

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The following decisions are applied to safety of filling:
- the grounding block with definition of electric capacitance of a tanker truck and control of a chain of grounding has function of recognition of a tanker truck from the grounded metal construction -
- restriction of speed of filling during the initial and final stage of filling according to rules of the state standards is provided (in order to avoid emergence of static electricity) -
- the bulk telescopic tip is equipped with the self - braking winch for an omitting and raising of a telescopic pipe with the sensor.
- the general tire of grounding which both external and internal plugs join.

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Complexes are equipped with the sensors providing the automatic termination of filling:
- at achievement of the set dose -
- at operation of the sensor of restriction of level -
- at grounding violation (the complex is equipped with the device of grounding of tanker trucks) -
- at manual shutdown of the pump -
- at shutdown of process of filling by the operator from a filling post -
- at shutdown of process of filling by the operator from the STOP button on a bulk tip -
- remotely from PDU or the computer located in operator in the automatic mode or the operator at an emergency according to technological regulations -
- when receiving a signal from gas contamination sensors -
- the device of grounding of tanker trucks does not grant permission for filling a product at incomplete grounding.

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Environmental friendliness:

Tightness of joining of ASN with a tanker truck is provided with use of covers of compartments of a tanker truck with the unified sizes of a jellied mouth and the condensing cover of a bulk tip. The bulk tip with a jellied mouth of a cover of a tanker truck is docked by turn of two levers and provides absolute tightness in comparison with conical consolidation at which about 50% of the forced - out steam - air mix are released into the atmosphere.
Bulk struts are equipped by figurative kaplesbornik.
Withdrawal of PVS from a filling zone when filling a tanker truck through a special sleeve "on a candle" or to installation to installation of recovery of vapors is provided.
Sleeves of removal of vapors are equipped with the fire prevention device and the backpressure valve.

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Automation:

- the limit sensor in a tanker truck -
- control of a modulation by means of the filling monitor -
- the button of an emergency stop -
- the grounding device with definition of electric capacitance of a tanker truck with a possibility of recognition of the tank from a metal construction -
- the adjusting valve the splitter electrooperated with the situation alarm system -
- permission of filling (a nalivshchik from operator) -
- the electrooperated valve of dumping of air for depletion of a bulk strut -
- a power case with a possibility of management of ASN, the pump with controlled sensors, and also control of additional service devices (sensors of a gas contamination, the fire alarm system, access terminals, etc. ) -
- information communication from the control unit of the filling located on a post in operator the RS - 485 interface the Modbus RTU - protocol
- ON "an automated workplace of the operator of filling discharge" it is possible to enter into structure of SCADA of systems -
- display of parameters of process of filling for visual control by the driver or the operator of filling on the controller of management on a filling post -
- preservation in the otschyotny device of information on total amount of the released fuel and lack of a possibility of its change within 10 years at shutdown of power supply -
- local management of filling process.

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Software:

Control of installation is exercised by means of the software product of operator of filling "automated workplace of the operator of filling discharge" established on the working computer which can support up to 16 posts of filling with a fiskalization of events.

The "Automated Workplace of the Operator of Filling Discharge" software product provides remote diagnostics of operation of the equipment of installations of filling at connection of the Internet, and also supports control of the equipment for dispensing of additives when receiving branded fuels.

ON "an automated workplace of the operator of filling discharge" it is possible to enter into structure of SCADA of systems.

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Reliability:

Reliable controlled giving of a product. Tightness of hinged connections. Protection against corrosion and safety of appearance is reached by application of the following methods: zinc covering in the hot way, bead - blasting processing and covering two - component enamel. -

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Technical characteristics:

  • Diameter of conditional pass of a strut - 100 mm
  • Zone of service of a strut of the top filling - ±2,9 m - with a height and/c 2500 mm
  • Ambient temperature - - from - 40 to + 50 °C for C. isp. U2
  • Seismicity - C0
  • Working pressure - 0,5 MPAS (5 kgfs/cm2)
  • Diameter of a mouth and/c - 300 mm
  • Height served and/c - from 2500 to 3900 mm
  • Diameter of a copper of the served tanker trucks - from 1200 to 2200 mm
  • Bulk tip of the top filling - Telescopic for the closed or open filling with the sensor of level and the FEET button
  • Material of the hinged pipeline - Steel 3 for isp. U2
  • Material of a metal construction and basic racks, ladder, ladder - Steel 3 for isp. U2
  • Material of hinges - Steel 45
  • Material of consolidations of hinged connections - Ftorplast - a cuff, Pentasil - sealing rings, Maslobenzostoyky rubber - a boot
  • Material of a flowing part of a bulk tip - Aluminium Amg5 alloy
  • Tip cover material - Aluminium Amg5 alloy
  • Material of a sleeve of removal of vapors - Steel 20 – on direct sites, the Hinge (steel) on hinged joints
  • Diameter of a sleeve of removal of vapors - 70 mm
  • Balancing of a strut, ladder - the Spring balance weight
  • ASN service life - 8 years
  • The mass of a complex - 500 kg

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